The working principle of the filling machine:
Driven by the transmission machinery, all aspects can be coordinated and divided to achieve the effect of linkage. There is a special infrared sensor on the bottle feeding track to receive the induction. When the bottle reaches a certain number, the bottle at the back will be automatically jammed. After the filling of the bottle at the front is completed, it will be automatically released again, so that the bottle at the back can fill the empty space. No bottle does not fill. When the bottle enters the lower position of the filling head, other working sections stop and only the filling head works. When the bottle leaves, the filling head stops working, the rail part works, and the bottle stopper releases. It is sent to the bottle holding cylinder of the rotary table and raised.
When the object rises to a certain height and enters the air return pipe opening is closed. Automatically stop the object. Then close the liquid valve and the gas valve, and discharge a small amount of pressure gas to prevent the gas-carrying objects from gushing when the glass bottle descends, thus completing the entire filling process.
Machine classification
According to the filling principle, the filling machine can be divided into pressure filling machine, liquid filling machine, oil filling machine, paste filling machine, sauce filling machine and granular slurry filling machine, powder filling machine, vat water filling machine and vacuum filling machine.
Atmospheric pressure filling machine
It is filled by liquid weight under atmospheric pressure. This type of filling machine is divided into two types: timed filling and constant filling. It is only suitable for filling low viscosity gas-free liquids such as milk, white wine and mineral water.
Pressure filling machine
It is filled at a pressure higher than atmospheric pressure. It can also be divided into two types: one is that the pressure in the liquid storage tank is equal to the pressure in the bottle, and is filled by the liquid weight into the bottle, which is called isostatic filling. The other is that the pressure in the liquid storage tank is higher than the pressure in the bottle, and the liquid flows into the bottle by the pressure difference, and the high-speed production line mostly adopts this method. The pressure filling machine is suitable for liquid filling with gas, such as beer, soda, champagne and so on.
Vacuum filling machine
The filling is carried out under pressure in the bottle below atmospheric pressure. The filling machine has the advantages of simple structure, high efficiency, wide adaptability to the viscosity of materials, such as oil, syrup and fruit wine.
Oil filling machine
Can be filled with various types of oil, such as edible oil, lubricating oil, peanut oil, soybean oil and so on. This type of filling machine is a filling machine specially developed for oil material filling, which can realize flexible configuration of manual operation and unmanned operation, such as edible oil filling machine. According to the measurement method, it can be divided into a flow meter type. Piston. Weighing and so on. According to the device style, it can be divided into linear and rotary. At present, most domestic oil-filling machine manufacturers are located in Shandong Province. Guangdong Province. Jiangsu Province and other places.
Plug filling machine
This type of filling machine is widely used in medicine, food, daily chemicals, oils, pesticides and other special industries. It can fill various liquid and paste products, such as disinfectant, hand soap, toothpaste, ointment, various cosmetics, etc. article.
Liquid filling machine
The new horizontal design is light and convenient, and it is automatically pumped. For the thicker paste, the hopper can be added. Manual and automatic switching function: When the machine is in the “automatic” state, the machine automatically fills continuously according to the set speed. When the machine is in the “manual” state, the operator steps on the pedal to achieve the filling. If it is kept on, it will also become the state of automatic continuous filling. Anti-drip filling system: When the filling is done, the cylinder moves up and down to drive the bulkhead.
optional accessories
a. Needle filling head: suitable for filling small diameter bottles and hose packaging products. The diameter and length of the needle part can be customized according to the specific size of the container.
b. Rotary/ball valve control system: suitable for materials with different viscosity and containing particles, and can solve various pressure problems caused by high position and high pressure supply.
c. Hopper: It is recommended to configure when filling a product with a high viscosity to achieve a better filling effect.
Paste filling machine
It is suitable for filling various viscosity products from water to cream. It is an ideal filling machine for the daily chemical, pharmaceutical, food, pesticide and other industries.
Characteristics
The new horizontal design is light and convenient, and it is automatically pumped. For the thicker paste, the hopper can be added. Manual and automatic switching function: When the machine is in the “automatic” state, the machine automatically fills continuously according to the set speed. When the machine is in the “manual” state, the operator steps on the pedal to achieve the filling. If it is kept on, it will also become the state of automatic continuous filling. Anti-drip filling system: When the filling is done, the cylinder moves up and down to drive the bulkhead.
Sauce filling machine
It is suitable for the filling of sticky sauces with granules and high concentration of chili sauce, bean paste, peanut butter, sesame paste, jam, butter hot pot base, red oil hot pot bottom material.
According to the operation process, it can be divided into automatic filling machine and semi-automatic filling machine.
Weighing filling machine for liquid materials with low viscosity. For example, paints, coatings, resins, and various chemical materials.
Granular slurry filling machine
Suitable for pharmaceutical, daily chemical, food, pesticide and special industries, it is an ideal particle slurry viscosity fluid filling equipment. The machine is a semi-automatic piston filling machine that can fill granular slurry fluid materials.
The model is compact and has a vertical structure to save space.
It is easy to operate, and the pneumatic components are made of German FESTO and Taiwan AirTac pneumatic components.
The material contact parts are made of 316L stainless steel and meet GMP requirements.
The filling valve is controlled by a pneumatic valve and has a higher filling accuracy.
The filling volume and filling speed can be adjusted freely.
The filling head is made of anti-drawing and lifting filling device.
Powder filling machine
The machine is suitable for quantitative filling of powdery and small granular materials in chemical, food, agricultural and by-product industries. Such as: pesticides, veterinary drugs, disinfectants, washing powder, food, seeds, milk powder, spices, monosodium glutamate, salt, sugar, additives, etc.
Product features: Microcomputer control, accurate and accurate. The parameters can be adjusted and the error can be corrected automatically. Strong and weak electricity is separated, no interference. High reliability and wide adaptability. The filling parts are made of all stainless steel, with high processing precision, good interchangeability and reasonable classification. Modular design with flexible combination.
Bulk water filling machine
The vat water filling production line is a production line and technology that introduces the production technology and technology of American companies. It combines the advantages of similar products in Italy, France and other countries. The automatic filling machine production line produced by technological improvement has advanced technology, reliable performance and process flow. Science, food hygiene conditions, high degree of automation, easy to operate, is the ideal filling equipment for beverage manufacturers, and is very popular in the food and beverage industry.
The machine body is made of high-quality stainless steel, and other parts are also made of non-toxic and durable composite materials. The electrical and pneumatic systems use imported components, so the equipment has low failure rate and high reliability.
Process: automatic capping machine→automatic brushing machine→automatic barrel machine→automatic washing and disinfection→automatic filling→automatic cover, cover, gland→light detection→automatic heat shrinkable film→automatic bagging (including conveying band).