Preventive maintenance checklist for filling machine
work process
The flow of the liquid filling machine is generally as follows: the boxes with empty bottles are stacked on the tray, and the conveyor belt is sent to the unloading tray machine, the trays are unloaded one by one, and the boxes are sent to the unloading machine with the conveyor belt, and the empty bottles are removed from the conveyor. The box is taken out, and the empty box is sent to the washing machine through the conveyor belt, cleaned, and then transported to the side of the boxing machine to load the bottle containing the beverage. The empty bottle taken out from the unloader is sent to the bottle washer for disinfection and cleaning by another conveyor belt. It is inspected by the bottle inspection machine and enters the filling machine and the capping machine after meeting the cleaning standards. The beverage is filled into the bottle by the filling machine. The bottle with the beverage is sealed by the capping machine and transported to the labeling machine for labeling. After the label is attached, it is sent to the packing machine and placed in the box and then sent to the stacking tray machine for stacking on the tray and sent to the warehouse.
Instructions for use
- Because the filling machine is an automatic machine, the size of the easy-open bottle, bottle pad and cap is required to be uniform.
- Before driving, you must first use the rocker to turn the machine to see if it is abnormal. It is true that you can drive again.
- When adjusting the machine, the tool should be used properly. It is strictly forbidden to use excessive tools or excessive force to remove the parts to avoid damage to the machine or affect the performance of the machine.
- When the machine is adjusted, be sure to tighten the loose screws. Rotate the machine with the rocker to see if the motion meets the requirements before driving.
- The machine must be kept clean. It is strictly forbidden to have oil, liquid or glass debris on the machine to avoid damage to the machine. Therefore, it must:
(1) The machine removes the liquid or glass debris in time during the production process.
(2) Clean all parts of the machine surface before delivery, and add clean lubricating oil to each activity department.
(3) It should be scrubbed once a week, especially in places that are not easily cleaned in normal use or blown off with compressed air.
Disinfection and rinsing - Loosen the upper and lower set screws, remove the liquid injection system for overall disinfection, or disassemble separately for disinfection and cleaning.
- Put the inlet tube in the cleaning solution to start cleaning.
3, 500ml models may have errors in the actual filling, the volume of the measuring cylinder before the formal filling. - Needle tube for filling machine, type 10 with standard 5ml or 10ml syringe, type 20 with 20ml glass filler, type 100 with 100ml glass filler.
Installation Precautions - After the machine is unpacked, first check whether the random technical data is complete, and whether the machine is damaged during transportation, so as to solve it in time.
- Install and adjust the feeding assembly and the discharging assembly according to the outline drawing in this manual.
- Add new lubricant to each lubrication point.
- Rotate the machine with the rocker to check that the machine is running in the correct direction (in the counterclockwise direction of the motor shaft). The machine must be protected from grounding.
Maintenance measures for automatic liquid filling machine
In the use of liquid filling machinery, the types of liquid filling machines are divided into semi-automatic liquid filling machines/automatic liquid filling machines/manual liquid filling machines driven by technology.
Relatively speaking, the market utilization rate and market share of fully automatic liquid filling machines are both the highest, which fully shows that manufacturers also have the most demand for fully automated filling equipment. Whether in the food industry or the pharmaceutical industry, whether it is the beverage industry or the daily chemical industry, you can see that the automatic liquid filling machine is busy. However, as the market utilization rate continues to increase, more and more companies operate and use fully automatic liquid filling machines, and the problems with the corresponding equipment gradually increase. Therefore, in order to prolong the service life of the automatic liquid filling machine, it is necessary to carry out regular maintenance to deal with and solve the corresponding problems in time.
So, in daily production, for companies that use automatic liquid filling machines, how should they maintain and maintain the filling machines? Are there any details that should be paid attention to during the period?
TODAY MACHINE has gathered a group of multi-disciplinary professionals who are very experienced in the development, production and maintenance of automatic liquid filling machines. They give the following measures:
- Frequently drain the water in the gas-water separator of the automatic liquid filling machine.
- Frequently add the oil in the oil mist of the automatic liquid filling machine, and the amount of oil is only one-third of the cup.
- The filter of the steam-water separator of the filling machine and the water storage cup should be cleaned regularly. The filter element must be cleaned in mineral oil and then dried with compressed air.
- The seal rings on the discharge piston and the lower end of the discharge cylinder of the liquid filling machine should be replaced in time after they are worn out.
- No foreign matter should be mixed into the filling, otherwise it may cause inaccurate discharge or damage the machine parts.
- In order to keep the stainless steel of the automatic liquid filling machine body smooth and clean, please do not scrape its surface with sharp or hard sharp objects. If it is polluted, please wipe it with alcohol or oil.
- The cylinder of the automatic liquid filling machine has been lubricated before leaving the factory. Please do not open the cylinder or add any lubricating oil.
- The one-way valve of the automatic liquid filling machine, stainless steel three-way, and the material tank can be easily washed. It is an ideal and convenient liquid filling machine.