Liquid Filling Machine
A Liquid Filling Machine is a versatile apparatus that enables the seamless transfer of various liquids, from low-viscosity fluids like water and beverages, to high-viscosity substances such as pharmaceuticals and creams, into a wide array of container types like bottles, jars, and pouches.
Customizable liquid filling capacity: Allows for the tailoring of liquid volumes to suit specific application requirements, ranging from precise small doses to generous amounts.
Multiple filling heads: Some machines have several filling heads that can fill multiple containers at once, increasing efficiency and throughput.
Leakage-Proof Filling: Boast a cutting-edge design that guarantees seamless and precise filling, eliminating any possibility of spillage or dripping and ensuring a sanitary and efficient filling process.
Versatile: Liquid fillers can be used to fill a wide range of liquids, from thin, free-flowing liquids to thick, viscous materials like gels, pastes, and creams.
Exceptional precision: Achieving exceptional precision in liquid filling is a hallmark of the latest generation of liquid filling machines, capable of filling to within +/- 0.5% of the target volume with ease.
Revamped statement: Employing automation, liquid filling procedures can be made effortless through advanced technology such as conveyor systems, bottle indexing, and automatic capping and labeling, culminating in a streamlined and efficient process.
Technical specification
| Model | LFL-2H | LFL-4H | LFL-6H | LF-8L | LFL-12H |
| Filler head | 2 head | 4 head | 6 head | 8 head | 12 head |
| Speed | 5-20 b/min | 10-20 b/min | 10-30 b/min | 15-40 b/min | 30-80 b/min |
| Range | 10-100ml 30-300ml 50-500ml 100-1000ml 300-2500ml 1L-5L | 10-100ml 30-300ml 50-500ml 100-1000ml 300-2500ml 1L-5L | 10-100ml 30-300ml 50-500ml 100-1000ml 300-2500ml 1L-5L | 10-100ml 30-300ml 50-500ml 100-1000ml 300-2500ml 1L-5L | 10-100ml 30-300ml 50-500ml 100-1000ml 300-2500ml 1L-5L |
| Error | Within 0.5g (when 500ml) | Within 0.5g (when 500ml) | Within 0.5g (when 500ml) | Within 0.5g (when 500ml) | Within 0.5g (when 500ml) |
| Voltage | 220v/380v 50-60hz | 220v/380v 50-60hz | 220v/380v 50-60hz | 220v/380v 50-60hz | 220v/380v 50-60hz |
| Air pressure | 0.5-0.6Mpa | 0.5-0.6Mpa | 0.6-1Mpa | 0.6-1Mpa | 0.6-1Mpa |
| Weight | 300kg | 350kg | 350kg | 400kg | 450kg |
| Dimention | 2000x900x1800mm | 2500x900x2200mm | 2500x900x2200mm | 2500x900x2200mm | 2500x900x2200mm |
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Industries and applications
Food and beverage industry
In the food and beverage industry, liquid fillers are indispensable tools for packaging an array of products, from refreshing fruit juices and thirst-quenching soft drinks to smooth milk and sophisticated wine. Whether it’s filling bottles, jars, or cans, these machines guarantee precise and efficient filling.
Pharmaceutical industry
In the pharmaceutical industry, liquid filling filler machines play a critical role in ensuring the safe and accurate dosing of medications and drugs. From vials and ampoules to syringes, these machines are designed to meet the stringent requirements of the industry while ensuring product quality and patient safety.
Chemical industry
Liquid filling lines are vital in the chemical industry for safely handling hazardous substances like chemicals, solvents, oils, and lubricants. They can fill containers of varying sizes, from drums to small bottles, with precision and efficiency while minimizing contamination and waste.
Cosmetic industry
In the cosmetic industry, liquid filling equipments are utilized for a wide range of products, from silky-smooth lotions and refreshing shampoos to alluring perfumes and fragrances. These machines ensure the precise and consistent filling of different viscosities and densities while minimizing waste and maximizing efficiency.
Agricultural industry
In the agricultural industry, automatic liquid filling lines are critical for handling and packaging pesticides, herbicides, and fertilizers. These machines are designed to ensure accurate and efficient filling while minimizing contamination and waste, helping to protect crops and ensure their optimal growth.
Maintenance
Maintaining a Liquid Filling Machine is crucial to ensuring its longevity and preventing any potential downtime. Regular maintenance not only ensures smooth operation but also reduces the risk of contamination and other safety hazards.
Clean and sanitize regularly
Maintaining a hygienic environment is essential for ensuring that your liquid products meet the highest quality standards. The Liquid Filling Machine is no exception. Regularly cleaning and sanitizing the machine is a crucial step in preventing the buildup of harmful bacteria, dirt, and debris, which can compromise product integrity and pose health risks. With a clean and sanitized machine, you can ensure that your products meet the highest standards of safety and quality.
Check and replace worn parts
To ensure that your Liquid Filling Machine continues to operate smoothly and efficiently, it’s essential to keep a watchful eye on its moving parts. Take the time to inspect the various components for any signs of wear and tear, and promptly address any issues you discover. By replacing worn or damaged parts without delay, you can help to maximize the machine’s efficiency and prevent any costly breakdowns or interruptions in production.
Check and maintain electrical components
Give your Liquid Filling Machine the electrical TLC it deserves by inspecting its vital components, such as the motors, switches, and sensors, on a regular basis. Keep an eagle eye out for any signs of damage or malfunction, and quickly replace or repair them as necessary. And don’t forget to ensure that the electrical connections are firmly grounded and secure, so that your machine can run smoothly and safely.
Inspect and maintain the conveyor system
Keep the Liquid Filling Machine’s conveyor system well-maintained by regularly inspecting for wear or damage, replacing the belt if needed, and ensuring proper lubrication and good condition of rollers and bearings.
Calibrate the machine
Regular calibration of the Liquid Filling Machine is crucial to ensure accurate filling and prevent overfilling or underfilling of containers. Follow the manufacturer’s instructions for calibration and use calibrated instruments for accuracy.
Conduct a visual inspection
Conduct a visual inspection of the Liquid Filling Machine before and after each use to identify any visible signs of damage or wear. This can include checking for leaks, loose connections, or missing parts.
Keep the machine dry
Moisture can cause corrosion and damage to the machine’s electrical components. Keep the machine dry and avoid exposing it to excessive moisture.
Use the machine at its rated capacity
Overloading the machine can cause unnecessary stress on its components, leading to premature wear and tear. Use the machine at its rated capacity to ensure its longevity.
Your liquid filling machine is a valuable asset to your business – treat it like one! By investing time and effort into its maintenance, you’ll be protecting your investment and ensuring it continues to deliver results for years to come.