Automatic bottle capping machine
A fully automated electromechanical system designed for high-speed, precision bottle capping across industries (pharmaceuticals, beverages, chemicals).
From screw caps and snap caps to crimp caps and cork caps, no closure is too challenging for this adaptable powerhouse. Thanks to its innovative programming capabilities, it seamlessly adjusts to various bottle sizes, cap sizes, and production speeds, ensuring flawless and efficient capping operations every time.
Energy Efficiency: 3.2 kW peak power; idle consumption 0.45 kW (Eco Mode).
Technical specification
| Model | XGJ-CG-S | XGJ-CG-TB | XGJ-CG | XGJ-NG-S | XGJ-NG |
|---|---|---|---|---|---|
| Type | Table top (Semi-auto) Rubbing cap type | Table top (Automatic) Rubbing cap type | Vertical (Automatic) Rubbing cap type | Vertical Vacuum (Semi-auto) Twist-off cap type | Vertical (Automatic) Twist-off cap type |
| Voltage | 220V 50Hz/60Hz | 220V 50Hz/60Hz | 220V 50Hz/60Hz | 220V 50Hz/60Hz | 220V 50Hz/60Hz |
| Bottle height (customized) | 30-280mm | 30-300mm | 38-200mm | 30-180mm | 180-320mm |
| Bottle diameter (customized) | – | – | 35-140mm | – | 40-140mm |
| Cap diameter (customized) | 20-70mm | 19-65mm | 15-60mm | 38-70mm | 22-32mm |
| Speed | 25-50 B/Min | 25-55 B/Min | 20-50 B/Min | 15-25 B/Min | 30-70 B/Min |
| Power | 0.6kw | 0.8kw | 1.5kw | 1kw | 1.7kw |
| Weight | 40kg | 80kg | 250kg | 250kg | 350kg |
| Dimension(mm) | 500*380*700 | 1050*620*880 | 2000*700*1600 | 600*600*1400 | 2000*890*1900 |
Feature Comparison
| Model | XGJ-CG-S | XGJ-CG-TB | XGJ-CG |
|---|---|---|---|
| Automation Level | Semi-Automatic (Manual Loading) | Tabletop Integrated Automation | Full Vertical Automation |
| Key Functionality | Single-Step Capping | Capping + Conveying | Loading + High-speed Capping (24/7 Ready) |
| Footprint | Compact (0.5m²) | Space-Saving Tabletop (1.2m²) | Vertical Frame (1.8m², Height-Optimized) |
| Throughput | 50-200 BPH* | 300-600 BPH | 1,000+ BPH |
| Target Application | Small Batches/Labs | Mid-Scale Production | High-Volume Factories |
Core Distinctions
Automation Level: Manual (CG-S) → Semi-Auto (CG-TB) → Full Auto (CG).
Footprint: CG-S (minimal) < CG-TB (tabletop) < CG (vertical, space-optimized).
Throughput: CG-S (50-200 bottles/hr) < CG-TB (300-600/hr) < CG (1,000+/hr).
vIDEO
XGJ-CG-S
XGJ-CG-TB
XGJ-CG
XGJ-CG + automatic cap feeder
cap applications
- Screw caps: Experience the twist of versatility with the widely popular screw caps, engineered for securing bottles with threaded necks. Watch as the capping machine delivers the perfect torque, ensuring a snug fit.
- Snap-on caps: Embrace the satisfaction of hearing the “snap” when these ingenious caps lock onto bottle necks. The capping machine works its magic, applying pressure and affixing the cap seamlessly.
- Push-on caps: Feel the ease of push-on caps, expressly designed to be pressed onto bottle necks. Witness their simplicity as the capping machine employs pressure smoothly secure the cap.
- Crimp caps: Delve into the world of pharmaceutical-grade closures with crimp caps, necessitating a specialized crimping tool for a reliable seal. Observe the capping machine’s sophisticated crimping head in action, applying pressure and fastening the cap.
- Corks: Enjoy the timeless elegance of corks, synonymous with wine bottle closures. Utilize a corking machine to expertly insert the cork into the bottle’s neck, preserving the wine’s essence.
- ROPP caps: Quench your thirst for beverage security with ROPP caps, impeccably suited for the industry. Experience a machine that skillfully rolls the cap onto the bottle’s neck, streamlining the process.
- Trigger caps: Explore the practicality of trigger caps, cherished in the household and automotive sectors. Behold the unique trigger capping head of the capping machine, expertly designed for securing these creative closures.
Troubleshooting Matrix
Keeping Your Operations Smooth and Efficient.
| Symptom | Root Cause | Corrective Action |
|---|---|---|
| Intermittent torque spikes | Air pressure fluctuation | Install secondary pressure regulator. |
| Cap misalignment | Worn chuck bearings | Replace bearings (P/N: CB-2875-AL). |
| Bottle jams | Faulty IR sensor calibration | Adjust sensor angle to 22° ±1°. |